This review offers a seasoned perspective on two popular barrel-style charcoal grills: the Char-Broil and the Char-Griller. Based on two decades of experience and owning multiple grills of similar design, the author provides a detailed comparison, highlighting the strengths and weaknesses of each model. Having replaced these types of grills approximately every four years due to normal wear and tear, the author's insights are grounded in practical, long-term use, offering valuable insights for potential buyers. This isn't just a fleeting opinion; it's a considered judgment built on years of backyard grilling.The comparison focuses on key features, including assembly, durability of materials (particularly side shelves and the handle), the effectiveness of the thermometer, and the crucial – yet problematic – ash tray. The author ultimately recommends the Char-Broil, citing superior build quality and materials resulting in a more durable and longer-lasting grill, despite the common weakness of the ash tray in both models. Expect a comprehensive breakdown of the pros and cons, offering a well-informed choice for anyone searching for a reliable and versatile charcoal grill.
Pros And Cons
- Large cooking surface (suitable for 16 people)
- Can be used for smoking
- Wood side shelves degrade with exposure to elements
- Ash catcher tray rusts over time
- Metal construction for longer lifespan
- Improved handle compared to Char Griller
- Better thermostat than Char Griller
- Easy to assemble (30 minutes to 1 hour)
- Cast iron grates
- Upper shelf
- Good value (around $100 on sale)
- Large cooking surface (suitable for 16 people)
- Plastic wheels (but no reported problems)
Read more: Weber Master Touch Review After Several Months of Use
Initial Impressions and Long-Term Use
For two decades, I've relied on similar-styled grills, replacing them roughly every four years. This review compares my latest Char-Broil with a previous Char-Griller model, both purchased from Electronic Express. While different brands, their designs share striking similarities. The longevity and replacement cycle suggest these grills offer good value for the price.
![Two similar charcoal grills for comparison.](https://img.dbssmokinbbq.com/yt/1035990695617396738/4/shot.jpg?width=700)
Over the years, I've accumulated five or six grills of this style. My experience points to the need for replacement every few years due to normal wear and tear, mainly affecting the ash tray as described later. The consistent style indicates a proven design that caters to a particular need in the market.
![Char-Broil and Char-Griller grills comparison](https://img.dbssmokinbbq.com/yt/1035990695617396738/12/shot.jpg?width=700)
Char-Broil Barrel Grill: Assembly and Features
The Char-Broil arrived in a box and took roughly 30-60 minutes to assemble, depending on your pace. The instructions were clear and straightforward, making the process relatively easy. The grill's substantial size is immediately noticeable, featuring durable cast-iron grates—a highlight for this price point.
![Char-Broil smoker grill assembled outdoors](https://img.dbssmokinbbq.com/yt/1035990695617396738/49/shot.jpg?width=700)
The grill boasts a sizable cooking area with cast iron grates and a convenient upper shelf. The ash catcher is an essential design element, and the handle for removing the grates when hot enhances safety and practicality. This careful attention to detail makes it a strong contender among similar grills.
![Char-Broil grill with cast iron grates](https://img.dbssmokinbbq.com/yt/1035990695617396738/62/shot.jpg?width=700)
Comparison: Char-Broil vs. Char-Griller
Both grills offer similar functionalities. However, the Char-Broil exhibits some key improvements. While the Char-Griller's wooden side shelves offer a rustic aesthetic, they're susceptible to weather damage, needing replacement over time (as experienced by the reviewer). The Char-Broil utilizes more durable metal for these shelves.
![Char-Griller grill with wooden side shelf](https://img.dbssmokinbbq.com/yt/1035990695617396738/110/shot.jpg?width=700)
The Char-Broil's thermostat is also slightly superior, and its handle demonstrates superior build quality. These enhancements enhance the overall durability and user experience. The critical weakness of both grills is the ash tray, prone to rust and eventual failure.
![Char-Broil grill comparison: durability review](https://img.dbssmokinbbq.com/yt/1035990695617396738/153/shot.jpg?width=700)
Cooking Capabilities and Versatility
This grill is incredibly versatile. I've cooked a wide range of foods, from turkeys to salmon and pork shoulders. The indirect heat method using wood chips makes it suitable for smoking. This versatility and ability to handle large amounts of food makes it a perfect choice for gatherings.
![Large capacity outdoor grill grates](https://img.dbssmokinbbq.com/yt/1035990695617396738/170/shot.jpg?width=700)
The significant cooking area allows for large-scale cooking, easily accommodating 16 people or more. This makes the grill highly suitable for parties or large family meals. The option to use indirect heat further expands cooking possibilities, such as smoking various meats and creating delicious smoked flavors.
![Large versatile outdoor grill](https://img.dbssmokinbbq.com/yt/1035990695617396738/194/shot.jpg?width=700)
Pricing, Availability, and Final Verdict
Typically priced between $140 and $160, this grill often goes on sale for around $120, especially during the fall and winter months at Electronic Express. I managed to snag mine for $100. While the store offered a better deal than online, both were still significant discounts. The significant savings combined with this grill's features makes it a highly attractive purchase.
![Char-Broil barrel grill review](https://img.dbssmokinbbq.com/yt/1035990695617396738/235/shot.jpg?width=700)
The Char-Broil Barrel grill is the superior choice due to its improved materials and construction, particularly the metal side shelves and improved thermostat. While the ash tray remains a potential weak point across both models, the overall durability and versatility of the Char-Broil outweigh this. Given its capabilities, value, and ease of use, I highly recommend this grill.
![Char-Broil barrel grill with side shelves](https://img.dbssmokinbbq.com/yt/1035990695617396738/250/shot.jpg?width=700)