Char Griller Super Pro 30 Inch Grill: Unboxing, Modifications, and Review

This review dives deep into the Char Griller Super Pro 30-inch grill, detailing the unboxing experience, modifications for enhanced durability, and a thorough performance test. We'll cover everything from initial assembly and the surprisingly robust construction to the versatile three-zone cooking system and the ease of use. Expect honest feedback on the grill's features, including the warming rack, cast iron grates, and the convenient grease cup. We'll also share our modification process, using high-temperature silicone and water sealant to protect against the elements and extend the grill's lifespan.This comprehensive review isn't just about assembling and using the grill; it's about maximizing its potential. We'll guide you through the crucial seasoning process for optimal performance and share the results of our first cook, highlighting the grill's ability to handle various cooking styles. Ultimately, we'll provide a balanced perspective on whether the Char Griller Super Pro 30-inch grill lives up to its reputation as a budget-friendly yet highly capable outdoor cooking solution, considering both its strengths and areas for potential improvement.

Pros And Cons

Char-Griller Super Pro 30 inch Grill
  • Cast iron grates
  • Ability to attach a firebox (future use)
  • Relatively inexpensive (on sale for $149)
  • 7/16" hardware (consistent size)
  • Safety features like cotter pins on wheels and lid
  • Box was damaged upon arrival
  • Some wood parts may rot quickly (addressed by applying Thompson's Water Seal)

Read more: Nexgrill Revelry 4 Grill: A Comprehensive Review and Walkthrough

Unboxing and First Impressions

The Char Griller Super Pro 30 inch arrived, slightly worse for wear from its journey. The box showed signs of previous opening, leading to a discounted price – always a bonus! Upon opening, I found all components present, including legs, warming rack, charcoal tray, grill grates, and shelves. The shelves were already assembled, a convenient touch. First impressions were positive; it seemed sturdy and well-constructed for the price point.

Char-Griller Super Pro grill assembly supplies
Char-Griller Super Pro grill assembly supplies

The grill's construction appeared robust. I noted that all the hardware was 7/16 inch, indicating consistent quality in the materials used. Before assembly, I decided on a few modifications to enhance durability and performance. This included sealing all screws and joints with high-temperature RTV silicone to prevent leaks. The wooden parts would receive a generous coat of Thompson Water Seal to protect against rot and spills. I was confident these mods would make a significant difference in the longevity of the grill.

Assembly and Modifications

Assembly began with attaching the legs and base, a straightforward process. I found it easier to partially insert the bolts before tightening, maintaining stability during assembly. This strategy applied to attaching the base as well. The RTV silicone was meticulously applied to each screw and joint for a complete seal, a crucial step in preventing leaks and rust. The high-temperature gasket was installed around the door for added protection against heat and smoke.

Assembled black charcoal grill on wheels
Assembled black charcoal grill on wheels
Black smoker grill assembly in progress
Black smoker grill assembly in progress

After attaching the lid, I discovered the hardware wasn’t actually 7/16, requiring a different tool. I used a large screwdriver instead. The design included clever safety features like cotter pins on the wheels and lid hinges, a thoughtful touch for added security. The entire assembly went smoothly, and the grill quickly started to take shape. I was pleased with the ease of assembly and the sturdiness of the construction.

Smoker assembly: silicone sealing process
Smoker assembly: silicone sealing process

Three-Zone Cooking Setup and Features

This Char Griller boasts impressive versatility for its price. The design allows for three-zone cooking; I positioned the charcoal to one side for direct searing, indirect grilling, and a dedicated smoking section. The setup will cater to my typical cooking needs (myself, my mom, and sometimes a friend), but it has ample room to cook for a larger group if needed. The optional firebox attachment is a promising feature for future use.

Char-Griller Super Pro charcoal grill in box
Char-Griller Super Pro charcoal grill in box

The grill offers several convenient features, including a warming rack and a lower rack for accessories. The shelves are pre-assembled, simplifying the overall setup. The high-quality cast iron grates provide excellent heat retention and even cooking. The inclusion of a grease cup with a hanging hook is a nice addition for managing drippings during cooking.

Char Griller charcoal grill with side shelves
Char Griller charcoal grill with side shelves

Seasoning and First Cook

Seasoning the grill is crucial for longevity and performance. I used a mixture of vegetable and olive oil, applying a generous coat to all surfaces, including the grates and charcoal tray. The process removes any shipping oils and creates a protective layer against rust. The ample oil coating ensured that the surfaces were fully protected.

Man preparing oiled grill for cooking.
Man preparing oiled grill for cooking.

My first cook involved grilling chicken drumsticks and brats. The three-zone setup worked perfectly; I used direct heat for the brats and indirect heat for the chicken. The chicken was cooked to an internal temperature of 140°F before finishing on direct heat for crispy skin. The resulting meal was delicious, showcasing the grill’s cooking capabilities.

Grilled chicken drumsticks on BBQ
Grilled chicken drumsticks on BBQ

Final Thoughts and Conclusion

The Char Griller Super Pro 30-inch grill exceeded my expectations for a budget-friendly option. The build quality is surprisingly robust; it’s heavier duty than I initially anticipated. The three-zone cooking setup is incredibly versatile, suitable for a variety of grilling styles. The ease of assembly and the inclusion of thoughtful features like cotter pins on the wheels and hinges add to its value.

The modifications I implemented (sealing with RTV silicone and applying Thompson’s Water Seal) enhanced its durability and overall performance. My first cook was a complete success, demonstrating the grill’s capabilities in achieving both perfectly seared and smoked meats. For the price, this grill is an outstanding value and a highly recommended purchase for anyone seeking a reliable and versatile option for backyard grilling.