The great pulled pork debate rages on: charcoal grill versus pellet smoker. Which reigns supreme in achieving that perfect balance of smoky flavor, tender meat, and a delectable bark? This ultimate showdown pits two equally seasoned pork butts against each other, cooked using distinct methods to determine which delivers the superior pulled pork experience. We meticulously documented every step, from the initial rub application and wood selection to the crucial wrapping and finishing process, ensuring a fair and insightful comparison.This detailed account explores the nuances of each cooking style, highlighting the advantages and challenges encountered. We analyze temperature control, bark development, cooking time, and the overall ease of use, providing a comprehensive assessment of both the charcoal grill and the pellet smoker's capabilities in crafting mouthwatering pulled pork. Prepare to delve into a flavorful journey as we uncover the winner of this culinary contest.
Pros And Cons
- Produces a good bark
- Versatile
- Requires more attention to maintain temperature
- Temperature fluctuates more than pellet smoker
- Convenient and easy to use
- Maintains temperature consistently
- Does not have a 275°F option
Read more: 10 Best Commercial Charcoal Grills: A Buyer's Guide
Seasoning and Preparation
Both pork butts were seasoned identically using a blend of Pit Boss brisket rub and a Sure Shot SID's rub for a balanced flavor profile. This ensured a fair comparison between the cooking methods. The rubs weren't overpowering; all the ingredients were clearly discernible. Prior to applying the rub, the fat cap was scored to allow for better penetration of the seasoning and to promote even cooking.

A key part of the preparation was using a light coating of rub on the presentation side of the pork, reserving the heavier application for the rest of the meat. This approach is common when preparing pork for presentation, ensuring an attractive final product.

The smoker was loaded with a mix of wood chips including apple, Jack Daniels hickory, and hickory. The blend was designed to complement the pork and add a complex flavor profile. The mixed-wood approach allowed for a dynamic smoke that evolves throughout the cook
The Cooking Process
The charcoal grill was set up for smoking using the indirect heat method. The vents were fully opened initially and then adjusted during cooking to maintain a consistent temperature of approximately 275°F. The heat diffuser helped regulate the temperature while a pan underneath collected drippings.

The pellet smoker was set to 250°F, the closest setting to the target temperature of 275°F. The meat was placed on an elevated rack within the smoker to ensure even smoke circulation and prevent direct contact with the heat source. Multiple thermometers were used to monitor the internal temperature of both pork butts.
Throughout the cooking process, both pork butts were spritzed regularly with a mixture of apple cider vinegar and apple juice concentrate to maintain moisture and enhance bark development. Spritzing approximately every 45 minutes to an hour.
Finishing and Results
After approximately 5-6 hours of cooking, both pork butts reached an internal temperature of around 160°F. At this point, they were wrapped in butcher paper and transferred to a 275°F oven to finish cooking and achieve a tender internal temperature of 196°F to 200°F.

The charcoal-grilled pork butt developed a slightly darker bark, while the pellet smoker produced a surprisingly deep bark. Both exhibited excellent moisture and tenderness. The final product from the pellet smoker was slightly faster to cook, likely due to the precise temperature control of the pellet smoker.

Interestingly, the charcoal-grilled pork butt seemed to hit a stall early in the cooking process, while the pellet-smoked pork butt maintained a steady temperature rise throughout the cook, suggesting the pellet smoker's consistent temperature control might have contributed to a faster cooking time.

Conclusion and Comparison
Both the charcoal grill and the pellet smoker produced incredibly delicious and tender pulled pork. The bark development was surprisingly similar, with the pellet smoker achieving a surprisingly dark and appealing crust. The charcoal grill yielded a slightly darker bark, as expected.

The significant difference lay in the ease of use. The pellet smoker provided more consistent temperature control, making for a less hands-on cooking experience. The charcoal grill required more frequent monitoring and adjustments to maintain the desired temperature.

Ultimately, the choice between a charcoal grill and a pellet smoker depends on personal preferences and priorities. If precise temperature control and ease of use are paramount, a pellet smoker is the clear winner. If you enjoy the more hands-on approach and the unique flavor nuances charcoal can bring, then the charcoal grill remains a strong contender. Both methods produced exceptional results.
