Pellet Grill Experiment: Adding Wood Chips for Enhanced Smoke Flavor

This article details an experiment exploring the impact of adding wood chips to pellet grill fuel on the smoky flavor of barbecued meats. The hypothesis was that wood chips, possessing higher moisture and oil content than processed pellets, would deliver a richer, more intense smoky flavor. To test this, a controlled experiment was conducted, comparing the flavor profiles of meats cooked using standard pellets against those cooked with a 50/50 blend of pellets and wood chips. Two cuts of meat, pork butt and baby back ribs, were used to assess flavor changes across varying cooking times. The experiment meticulously documented the process, from fuel preparation and meat seasoning to cooking temperatures and monitoring.The results of this experiment provide valuable insight into the effectiveness and practicality of this method. While the addition of wood chips did demonstrably enhance the smoky flavor of both the pork butt and ribs, the improvement was subtle rather than dramatic. Crucially, the article also discusses the potential risks associated with using wood chips in a pellet grill, including auger jams and potential grill damage, urging readers to carefully consider these drawbacks before attempting this technique at home.

Read more: 10 Best Electric Smoker Wood Chips for Delicious BBQ

The Experiment: Wood Chips vs. Pellets

This experiment explores whether adding wood chips to standard pellet grill fuel enhances the smoky flavor profile of barbecued meats. The theory is that wood chips, with their higher moisture and oil content, offer richer flavor compared to processed pellets.

We'll compare the results from a control group (using only pellets) against an experimental group (pellets mixed with wood chips). The goal is to objectively assess any improvements in smoke flavor.

Two types of meat, pork butt (for a longer cook) and baby back ribs (for a shorter cook), will be used to gauge flavor changes across varying cooking times.

Preparation and Setup

The chosen pellets were Lumberjack 100 Hickory. These were mixed 50/50 by volume with carefully selected wood chips of a size suitable for the pellet grill auger to prevent jams.

Pork ribs and butt seasoned with rub
Pork ribs and butt seasoned with rub

Spiceology Sasquatch barbecue eruption rib rub was applied generously to both the pork butt and ribs. The meat was then left to absorb the rub before smoking.

Pellet grill hopper loaded with wood pellets
Pellet grill hopper loaded with wood pellets

The pellet grill hopper was loaded with the 50/50 mixture, and the grill was set to low smoke (around 170°F) for the initial four hours before increasing to 225°F.

The Smoking Process and Monitoring

The meat was placed on the smoker, and the temperature was monitored throughout the cooking process. Regular spritzing with water was done to maintain moisture.

Smoker cooking pork and ribs.
Smoker cooking pork and ribs.

The initial smoke was heavier than usual due to the wood chips, but it cleared up as the temperature increased. The experiment involved occasional checks to ensure the auger didn't jam.

Smoker cooking pork and ribs
Smoker cooking pork and ribs

Both the pork butt and ribs were cooked to their respective internal temperatures, the pork butt for a longer period than the ribs.

Smoked meat cooking in a smoker
Smoked meat cooking in a smoker

Results and Taste Test

After an 18-hour rest period, the pork butts were pulled apart. The control pork butt was perfectly cooked, moist and tender, but lacked significant smoke flavor. The experimental pork butt showed a darker bark and more smoke flavor, although subtle.

Pulled pork, smoke ring, wood chips experiment
Pulled pork, smoke ring, wood chips experiment

The control ribs were also perfectly cooked and moist but had minimal smoke flavor. The experimental ribs, though overly tender due to longer cooking, exhibited a more pronounced smoky aroma, though the taste difference was less dramatic than expected.

Pulled pork butt on cutting board
Pulled pork butt on cutting board

The experiment demonstrates that incorporating wood chips does enhance smoke flavor, but the increase is moderate, not overwhelming. It's crucial to weigh this against the risk of damaging the pellet grill.

Smoked ribs on cutting board
Smoked ribs on cutting board

Conclusion: A Subtle Enhancement, with Risks

The experiment successfully demonstrated that adding wood chips to your pellet grill fuel does increase the amount of smoke flavor imparted on your meats.

However, the enhancement is relatively subtle, and the potential for damaging your pellet grill is substantial. The risk of voiding your warranty also needs to be taken into account.

Therefore, while the method works to enhance smoke flavor, the potential drawbacks need careful consideration before attempting this at home.